We Express our gratitude to you for purchasing our product Manual welding extruder RSE-3. We have a powerful laboratory of 1000 m2 and a large production base, we produce various products! The main direction is manual welding extruders, our equipment is represented on the world market. There are copyright certificates and patents. Our equipment works on many sites and we also work with our own equipment. Delivery throughout Russia and the CIS.
RSE-3 manual welding extruder
Purpose of the product.
Permanent connection of parts (sheets, pipes, profiles) made of thermoplastic polymer materials by feeding a homogenized mass of filler material into a heated bath formed by the edges of the parts to be connected.
Production of pipelines, aeration systems, tanks, septic tanks, sheet and film structures for various purposes, elimination of defects in plastic products, etc.
Principle of operation
The filler material is inserted into the technological hole for capturing the bar (5) (see Fig.1), from where it is captured by the screw (1) through the receiving hole in the Sleeve (2) and enters the heating zone, passing through which it acquires a plastic state. Hot air supplied from a special device (11) through a pipeline (9) is used as a heat carrier. the screw rotation drive (10) is an Electromechanical mixer installed in the Mandrel (6).
Filler material is fed into the welding zone through the hole of the Welding Nozzle (3). The heating of welded parts in the welding zone by hot air, which enters under pressure through the outlet of the Heating Chamber (4). On the Casing (2) For the convenience of the product is provided with a Handle (8). The parameters of the weld are determined by the parameters of the cross section of the outlet of a replaceable Welding Nozzle(3).
ATTENTION! Preparation for work.
Before starting work, warm up the mechanism for 7-10 minutes!
Important! Pay attention to how warm your nozzle (Shoe) is) The nozzle must be warmed up very well, so that the nozzle does not form a cork from the frozen extrusion.
ATTENTION! It is not allowed to use non-quality additive material, as well as foreign particles (metal, wood, etc.) entering the technological hole. Such violations may cause the screw to break or jam and cause the drive to fail.
Set the heating and air supply device mode to » warm up»(2) to the maximum temperature( about 530 deg.), and allow the device to work for 7-10 minutes.
Note: (the 1st mode of the air supply speed on the hair dryer is used when welding thin (1mm) materials. The air flow is not large, thus there is a gentle heating. The sheet does not deform…
For welding plastics, we set the temperature on the hair dryer a little more.. (When the hot air comes out of the extruder nozzle, it connects with the surrounding air, and a small error is obtained on the nozzle. Weather conditions must be taken into account.
The product is ready for use.
Make a test seam. During operation, visually monitor the quality of the weld. If it is necessary to temporarily stop working, the extruder should be switched to (0) mode. When resuming operation, re-set the operating mode (2).
The product meets all requirements that ensure the safety of life and health of the consumer, as well as environmental protection.
Keep in mind that the temperature of the extruded mass of the filler material, as well as the temperature on the surface of the welding nozzle and the heating chamber during operation is at least 150 degrees Celsius.
It is forbidden: to Work without grounding, to work in wet weather, to work with faulty wiring, to use the extruder for other purposes, to work without a certificate or other authorization document for training with a manual welding extruder, to leave it unattended,to work without preheating the extruder(there is no protection against «cold start»), to make any changes to the design. It is forbidden to work near explosive liquids, compounds, objects, unstable position of the operator and the structure being welded. It is forbidden to transfer the extruder to an untrained and untrained person who does not have a permit.. It is forbidden to work in the dark or in poor light. It is forbidden to work with materials that emit toxic substances.
Guarantee of long-term operation of the equipment and the quality of the weld.
Any welding extruder consists of two main components. The first is the heater that melts the plastic, the second component is the directly feeding part or the extrusion part of the welding extruder.
Do not forget that different plastics melt at different temperatures, so a high-quality welding extruder has a heating temperature control unit.
Use only high-quality welding material to work with a manual welding extruder, thus you will get a high-quality strong and sealed seam.
Price extruder LEN-3 53 000.
The set includes 7 shoes.
The price of an additional nozzle (metal) for Your tasks is 800 rubles.
The price of an additional nozzle (fluoroplast) is 2500 rubles.
Products Manual welding extruder RSE-1M NO. 019602710-087I.
Warranty repair of the mechanical part of the extruder 1 (one) year if there is a seal.
Warranty service does not apply to the hair dryer and mixer. The hair dryer can be installed by any manufacturer and any price category. The seat is 40mm. The power of the hair dryer is not less than 2200 watts.
Technical specifications-page 3
Manufacturer of products Engineering and technical center (SP Matveev S. V.)
Our engineering and technical center produces manual welding extruders for welding plastics.
Manual welding extruder from the factory ITTs-Extradermal is a reliable apparatus.
Engineering technical center «Extradermal» engaged in manual welding extruders razrabotkoi (Leader-1, Leader-1, Leader 2, Leader 3, Leader 4, Leader 5, Leader 6, RS-1, RS-1, RS-3, RS-5, RS-6, Ural-1, Ural-2, Ural-Ural I. 3-3P) mower welding of plastics.
ITTs-Extradermal is located in Schelkovo, Moscow region
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We carry out orders for any individual development, please contact us to design any individual project.
You can find out all the details from the head of the company Sergey Matveev by calling:
+7 (499) 955-45-92 or +7 (985) 000-64-65